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Featured Partners
Featured Partner: CTC Coil
About CTC Coil
CTC Coil focuses on power magnetics and related components. Their role is to help OEMs and EMS partners bring robust, compliant, and manufacturable power electronics to market—faster and with lower risk—by combining CTC Coil's manufacturing strengths with their local engineering, quality, and supply chain capabilities.
What CTC Coil Offers
End-to-end support from concept to mass production for power magnetics and EMI/EMC components:
Product Portfolio: Power inductors (SMD & through-hole, molded & shielded), high-current chokes, common-mode & differential chokes, PFC and resonant inductors, current-sense inductors, line and data chokes, flyback/forward/LLC transformers, planar magnetics, gate-drive transformers, current transformers, and filter assemblies.
Custom Magnetics Design: Core and material selection (ferrite, powdered iron, amorphous/nanocrystalline), Litz wire and winding design, gap optimization, thermal and mechanical design (potting/encapsulation, vibration, NVH), creepage/clearance and isolation per application standards.
Design-in Engineering: Topology guidance, component sizing & loss modeling, EMI mitigation, saturation & ripple current analysis, thermal rise prediction, derating, FEA support, and DFM/DFT.
Rapid Sampling & Validation: Quick-turn prototypes, characterization (L, DCR, Isat, Irms, Q, core loss), Hi-Pot & surge tests, frequency sweeps/S-parameters, thermal and life testing.
Compliance & Documentation: RoHS/REACH, conflict minerals (CMRT/EMRT), PFAS statements, PPAP/FAI, IMDS submissions, CofC, CoO, and controlled PCN/EOL management.
Engagement Model: Discover → Design-In → Validate → Launch → Sustain (lifecycle & cost optimization)
Design Applications by Industry
🚗 Automotive (EV, xEV, ICE, and Charging Infrastructure)
Typical Applications: On-board chargers (OBC), DC-DC converters (48V↔12V/24V), traction inverter gate-drive transformers, BMS power stages, ADAS/infotainment power rails, start-stop/mild-hybrid converters, HV/LV EMI filters, EVSE/fast-charging cabinets.
Design Support: AEC-Q200 capable options, extended temperature (-40°C to +125/155°C), vibration and mechanical retention per ISO 16750, isolation and EMI compliance guidance.
Quality & Supply Chain: IATF 16949 alignment, PPAP (Levels 1–5), APQP, IMDS, lot traceability, long-term agreements.
🏭 Industrial & Energy (Drives, Renewables, UPS, Automation)
Typical Applications: Solar and ESS inverters (PFC, boost, LLC magnetics), motor drives and servo packs, industrial SMPS, UPS/backup systems, welding, robotics, PLC/controls, smart meters, instrumentation.
Design Support: Efficiency and thermal optimization for continuous duty, core material trade-offs for low loss at switching frequency, EMI/EMC filter design for IEC/EN 61000 series.
Quality & Supply Chain: ISO 9001/14001 processes, forecast-driven stocking, Kanban/JIT replenishment, alternates management.
🏥 Medical (Diagnostics, Monitoring, Therapy, Lab Equipment)
Typical Applications: Medical-grade power supplies for patient monitors, infusion/respiratory devices, imaging subsystems, surgical tools, laboratory analyzers, dental/clinic equipment.
Design Support: IEC 60601-1 isolation and creepage/clearance recommendations, low leakage current, low acoustic noise/EMI, stable inductance under load.
Quality & Supply Chain: ISO 13485 documentation practices, controlled change management, clean packaging, reliability data packs.
Technical Capabilities Snapshot
Magnetic Design: Topology-aware sizing, core loss and copper loss modeling, gap/fringing optimization, leakage tuning for resonant designs, DCR/AC-R modeling (including Litz), thermal paths and potting.
Mechanical & Environmental: Resin/potting selection, overmold options, vibration retention, conformal coatings, mounting and lead-forming, high-altitude/low-pressure considerations.
EMI/EMC: Common/differential mode filtering, damping networks, layout guidance around magnetics, noise characterization and mitigation.
Validation & Reliability: Hi-Pot, surge, temperature rise, life tests, HALT/HASS per program needs, incoming/outgoing inspection criteria, PPAP/FAI/COC packages.
Why Partner With CTC Coil
Featured Partner: Honeywell
About Honeywell Sensors & Switches
Honeywell's range of sensors and switches are designed to meet diverse industrial, commercial, and scientific needs. Honeywell designs and manufactures electronic sensors that detect and measure a variety of physical phenomena and deliver reliable output (typically in the form of electronic signals), suitable for integration into complex measurement, control, or monitoring systems.
Physical Parameters Portfolio
Honeywell's comprehensive portfolio includes sensors for measuring the following physical parameters:
Temperature: Precision thermal sensing solutions for industrial and commercial applications with wide operating ranges.
Pressure: High-accuracy pressure measurement sensors designed for demanding environments and critical applications.
Force: Load cells and force sensors engineered for precise measurement and long-term reliability.
Current: Current sensing solutions with high accuracy for power monitoring and control systems.
Humidity: Advanced humidity sensors with digital output for HVAC and environmental monitoring.
Magnetic Fields: Hall-effect and magnetoresistive sensors for position, speed, and proximity detection.
Motion & Position: Comprehensive positioning solutions including proximity sensors and motion detection systems.
Pressure Sensors - Technical Specifications
Comprehensive range of pressure sensing solutions from micro-pressure to high-pressure applications:
Series | Pressure Range | Accuracy / TEB | Output / Interface | Temp Range | Package / Notes |
---|---|---|---|---|---|
HSC Series (High-Accuracy TruStability) |
±1.6 mbar to ±10 bar (±160 Pa to ±1 MPa) ±0.5 inH₂O to ±150 psi |
High accuracy, datasheet-specific TEB/accuracy per range | Ratiometric analog or digital (SPI/I²C) | Compensated 0–50°C Operating −40–85°C |
Board-mount SMT/SIP/DIP absolute/gauge/differential |
SSC Series (TruStability – Standard) |
±160 Pa to ±1 MPa (±1.6 mbar to ±10 bar) |
Standard accuracy; datasheet-specific per range | Analog and digital | Operating −40 to +85°C (varies) |
Board-mount; multiple port styles/packages |
RSC Series (High-Resolution) |
±1.6 mbar to ±10 bar (±160 Pa to ±1 MPa) |
Very low drift; datasheet-specific TEB | Digital (24-bit ADC, SPI) | Compensated ~0–50°C Operating wider |
Digital output, calibrated & temp-compensated |
TSC Series (Unamplified) |
±60 mbar to ±10 bar (~±6 kPa to ±1 MPa) ±1 psi to ±150 psi |
Accuracy as low as 0.1% FSS BFSL | Unamplified bridge (mV) | Compensated 0–85°C Operating −40–85°C |
Board-mount; differential/gauge |
NSC Series (TruStability) |
Multiple spans (absolute/gage/differential) |
TruStability performance | Analog and digital options | Various comp. ranges | Board-mount; broad options |
MPR Series (MicroPressure) |
±40 mbar to ±2.5 bar (±4 kPa to ±250 kPa) |
Calibrated & compensated; datasheet-specific TEB | Digital output (ASIC/ADC) | Operating −40 to +85°C | Tiny 5×5 mm footprint; low power |
26PC Series (Miniature Low-Pressure) |
1 psi to 250 psi | Compensated/unamplified, per-model accuracy | Unamplified bridge (mV), some amplified | Datasheet-specific ranges | Miniature, low-cost; SIP/SMT/flow-through |
PX2/PX3 Series (Industrial Transducers) |
PX2: 1–70 bar (15–1000 psi) PX3: 1–50 bar (15–700 psi) |
PX3: TEB ~±1% FSS PX2 varies |
Amplified analog (V/mA) | −40 to +125°C (PX3) PX2 similar |
Rugged, industrial connectors |
Model DPS (Digital, CANopen®) |
10 psi to 10,000 psi (≈1 bar to 700 bar) |
≤30 psi: ±0.25% FS >30 psi: ±0.10% FS TEB ~±2% FS |
CANbus (CANopen®) | Industrial temp ranges; datasheet-specific | Stainless/Hastelloy; harsh environments |
Temperature & Humidity Sensors
The Honeywell Temperature & Humidity Sensors presents a comprehensive range of temperature sensors engineered for reliability, repeatability, precision, and responsiveness. Honeywell offers various sensor types including temperature probes, RTDs (Resistance Temperature Detectors), thermostats, flexible heaters, and thermistors.
Series / Model | Sensor Element | Temperature Range | Accuracy | Package / Mounting | Notes / Applications |
---|---|---|---|---|---|
TR21 | 20K ohms non-linear | N/A | N/A | Wall mount, 2x4 or 60mm junction | Temperature only, standard wall sensor |
TR21-H | 20K ohms non-linear | N/A | N/A | Wall mount | Temp & Humidity, fan switching optional |
TR22 | N/A | N/A | N/A | Enclosure + sensor | Temperature & Humidity sensor |
TR23 | N/A | N/A | N/A | Enclosure + sensor | Temp & Humidity with override |
TR23-H | N/A | N/A | N/A | Enclosure + sensor | Wireless versions available |
T775 | 1097 ohms @ 77°F | -40° to 350°F (-40° to 177°C) |
N/A | Probe types: standard, water-resistant, water-tight, strap-on | Used with T775 Series 2000 controllers |
C7031D2003 | N/A | -40° to 350°F (-40° to 177°C) |
N/A | 5-in immersion with wiring box | Duct or immersion sensor |
C7100D1001 | PT1000 | 40° to 220°F (4° to 104°C) |
N/A | 12-in flat response duct sensor | Duct mounting |
C7041F2006 | 20K ohms NTC | -40° to 250°F (-40° to 121°C) |
N/A | Wall mount | Outdoor air temp sensor |
H7725A2010 | 20K ohms NTC | N/A | ±2% RH (humidity) | Wall mount | Temp & Humidity sensor with selectable output |
H7735A2012 | 20K ohms NTC | N/A | ±3% RH (humidity) | Wall mount | Temp & Humidity sensor |
HST-DM-E (duct sensor) |
Digital sensor | 0-100°C approx (HST-D spec) |
±0.3K @ 25°C | Duct mounting | Duct temperature sensor with 4-20mA output |
R300-F35-M14-C | RTD, 100 ohm | -40°C to +300°C | ±3°C | Immersion sensor | Industrial immersion temperature sensor |
Force Sensors - Technical Specifications
Honeywell Force Sensor series designed for medical, healthcare, and industrial automation applications with high reliability and precision force measurement:
Series | Force Range | Temperature Range | Accuracy / Error | Output Types | Packaging / Mounting | Notes / Applications |
---|---|---|---|---|---|---|
FSA Series | Various: N, lb, g, kg ranges | Typically 5°C to 50°C (compensated) |
Total Error Band ±5% FSS Accuracy ±3% FSS |
Analog ratiometric, SPI, I2C digital | Compact, modular pack with elastomeric tech and stainless steel plunger | Amplified, compensated, good for medical (infusion, dialysis) and industrial robotics |
FSS Series | 0 N to 20 N | -40°C to 85°C (storage temp) |
Not amplified/uncompensated 360mV typ output |
Analog ratiometric (unamplified) | Compact commercial-grade package | High reliability (20 million MCTF), low deflection, used in healthcare |
FSG Series | 0 N to 20 N | Not specified | Unamplified, non-compensated, precise | Analog, unamplified | Compact commercial-grade package with mounting options | Low power, robust stainless steel plunger; suitable for healthcare and industrial automation |
FSS-SMT Series | 0 N to 20 N | Not specified | Unamplified, uncompensated | Analog mV output (Wheatstone bridge) | Surface mount PCB sensor | SMT compatible; automated assembly; small size; designed for healthcare |
1865 Series | Not explicit in specs | Not explicit | High performance transducer | Not specified | Custom OEM packages | Designed for medical and specialized OEM use |
FMA Series | Micro force sensors (low force range) |
Not specified | Offering digital outputs | Digital | Micro package | Piezoresistive; precise micro force sensing with digital output |
Applications & Industries Served
This breadth allows Honeywell to serve across many applications and industries:
🏭 Industrial Automation
Process control, manufacturing equipment, robotics, and factory automation systems requiring precise sensing and monitoring capabilities.
✈️ Aerospace
Aircraft systems, navigation equipment, environmental controls, and critical flight instrumentation demanding the highest reliability and precision.
🚗 Electric Vehicles
Battery management systems, motor control, charging infrastructure, and vehicle safety systems for next-generation automotive applications.
🏥 Medical Devices
Patient monitoring equipment, diagnostic instruments, therapeutic devices, and laboratory automation systems requiring medical-grade accuracy.
📱 Consumer Electronics
Smart devices, wearables, home automation, and IoT applications where compact size and energy efficiency are paramount.
Engineered for Demanding Environments
Rugged Design: Honeywell Sensors and Switches are engineered for demanding environments including extreme temperature variations, high pressure conditions, and other challenging operational circumstances. This robust engineering ensures reliable performance in critical applications where failure is not an option.
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